Heavy equipment is essential to many industries, such as construction, agriculture, and mining. Moving, lifting, and transporting large quantities of materials and equipment is common. However, heavy equipment is prone to failure, which can cause significant disruptions to workplace operations, injury, and even fatalities.
Let’s explore some of the reasons for heavy equipment failure on the job and practical tips on how to prevent it.
Conduct Regular Maintenance
One of the leading causes of heavy equipment failure on the job is poor maintenance. It’s essential to perform regular maintenance on all machinery to ensure it’s running smoothly. Establishing a maintenance schedule is a good idea. This schedule should include daily checkups on fuel levels, tracking systems, and hydraulic and engine oil levels. Regularly changing fluids according to the manufacturer’s recommendations is an excellent place to start. By performing regular maintenance on the equipment, you can prevent problems from escalating into costly breakdowns.
Provide Proper Training
Another significant cause of heavy equipment failure is the lack of proper training. Workers who operate equipment must receive adequate training and certifications to do so. Hiring and training qualified and experienced machine operators with the necessary skills is the ideal way to decrease any risks associated with heavy equipment operation. Ensure all operators receive training on specific machinery, how it operates, and how to keep it in proper working condition. Proper training not only prevents equipment damage but also ensures the safety of the workers.
Monitor the Equipment on the Job Site
Monitoring the equipment on the job site is essential to ensure it’s working correctly. Supervisors should regularly inspect the work area to ensure the machinery is working according to instructions and that workers are not using it in a way that could cause damage. Regular monitoring of machines and equipment can detect issues before they cause damage and reduce the potential for work-related accidents.
Store and Protect the Equipment
Proper storage and protection of heavy equipment is essential to prevent failure, especially when equipment goes unused. Equipment that is not correctly secured or protected from the elements can deteriorate over time, resulting in rusting, engine failure, and irreparable damage. For example, minimizing weld defects is just one of the common welding challenges among heavy equipment manufacturers to avoid downtime and equipment failure. It’s essential to store machinery in a covered area, away from harsh weather conditions, and properly secure it when not in use.
Regularly Inspect Equipment
Finally, regular equipment inspections can prevent machine failure. These inspections can identify problems before they become severe and require extensive repairs. Such inspections should encompass all parts and components of the equipment, including electrical systems, safety devices, and hydraulics. Inspectors should look for leaks, cracks, and other signs of wear and tear. Regular inspections can avoid unplanned downtime and reduce the likelihood of costly repairs.
Heavy equipment failure on the job can be costly and deadly. To prevent breakdowns and malfunctions, establish a maintenance schedule, provide proper training, monitor the equipment, store it correctly, and routinely inspect it. Following these guidelines can ensure a safe and reliable work environment for all employees while reducing downtime and repair costs.
